Certification

Overhead Crane Inspector

Crane Institute of America

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The focus of this training program is the inspector’s role in overhead crane safety, compliance with OSHA and Industry standards, limiting liability exposures and preparation for OSHA inspections. The latest OSHA and ASME crane standards are thoroughly covered, inspection checklists are provided, and students learn how to properly document the inspection. Inspector certification, an additional credential, is available for those that qualify.

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Skills taught

Identify overhead crane types including overhead hoists, underhung bridge cranes, cab-operated bridge cranes, and gantry bridge cranes using correct components and terminologyIdentify hazards associated with overhead crane operations that contribute to accidents and establish the inspector's role in reducing liability exposureEstablish an overhead crane inspection program incorporating OSHA and ASME inspection requirements, documentation procedures, and program administration responsibilitiesApply the three levels of overhead crane inspection by understanding when and how each level is required and the criteria that differentiate each levelInspect structural components of overhead cranes including bridge beams, runways, end trucks, and connections to identify deficiencies and safety hazards in compliance with applicable standardsInspect mechanical and operational systems including sheaves, blocks, hooks, and operating mechanisms to assess condition and identify defects requiring corrective actionInspect pneumatic systems on overhead cranes to detect leaks, pressure deficiencies, and component wear requiring corrective actionInspect electrical systems on overhead cranes to identify unsafe wiring conditions, control defects, and non-compliance with applicable safety requirementsInspect wire rope on overhead crane systems for broken wires, kinking, corrosion, wear, and other criteria indicating removal from serviceInspect operational aids and safety devices including limit switches, load indicators, and warning devices to verify proper function and compliance with applicable standardsDifferentiate between overhead crane deficiencies and safety hazards to determine appropriate corrective action priorities and out-of-service criteriaWrite overhead crane inspection reports with accurate documentation of findings, deficiency classifications, and recommended corrective actions to support liability protectionDetermine when non-destructive crack detection testing is required on overhead crane structural components based on inspection findings and applicable standardsApply basic rigging procedures including sling selection, load attachment, and rigging configurations in support of overhead crane inspection and load testing activitiesPerform overhead crane load tests in compliance with applicable OSHA and ASME requirements to verify structural and operational integrity
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